Logo
HOME | ABOUT US | MANUFACTURING FACILITY | PRODUCT RANGE | QUALITY PHILOSOPHY
 
   
 
 
  Arrow Line

Manufacturer & Exporter of Rolled Rings, Bearing Races & Automotive Components

 
Quality Never Happens as an Accident…….. is The Result of Systematic, Dedicated and Intelligent Efforts.
 

Manufacturing Facility

The Layout of the Plant has been designed in such a way so that all the Manufacturing Activity can be done under One Roof to facilitate easy & quick flow of Processed Material from one stage to another stage of processing to reduce Manpower, Time, and Cost.

 

Arrow IconRaw Material Yard

 
Raw Material Yard   Raw Material Yard   Raw Material Yard
 

We have sufficient loading and unloading facility at the raw material yard and area for storing different grade of steel separately using proper identification of each bar as per color code chart.

We carry out strict incoming inspection & testing of raw material like dimension, visual, chemical composition, physical properties, metallurgical testing etc. as per material control plan. We follow system of FIFO (First In First Out) for material usage.

 

Arrow IconCutting Shop

 
Cuting Shop   Cuting Shop   Forging Shop
 

We have a balanced facility to cut the material in required weight and length using circular band saw and cold shearing machines for uninterrupted feeding to forge shop as per production plan. Also we have hot shearing facility through induction bar heaters. We carry out quality inspection like Dimension, weight & visual inspection of cut blanks/billets prior to issuance for further process.

 

Arrow IconForging Shop

 
Forging Shop   Forging Shop   Forging Shop
         
Forging Shop   Forging Shop   Forging Shop
 

Forge shop is equipped with forging presses and hot rolling facilities in multiple lines. Raw material heating facility includes induction bar heating furnaces with automatic temperature controller ( Three Furnaces) and oil fired furnaces with thermo couples (.three Nos.). Installed capacity is 800 MT forgings per month of various ranges from 55 mm O.D. to 650 mm O.D. and height upto 150 mm & weight 0.350 Kgs. to 50 Kgs. from various grades of Bearing Steel, Carbon Steel, Stainless Steel and Alloy Steel. Forge shop is supported by well equipped inhouse die shop(tool room) and data storing system.

 

Arrow IconHeat Treatment Shop

 
Heat Treatment Shop   Heat Treatment Shop
         
Heat Treatment Shop   Heat Treatment Shop   Heat Treatment Shop
 

In-house facility for Spherodize Annealing, Normalizing and Special Anneling etc. In electrically heated bell type, Pit type and Bogie type Furnace in order to achieve customers mechanical properties and grain structure.

Apart from this temperature of all furnaces are taken in the Data Logger and temperature of all furnaces are controlled by PID.

 

Arrow IconMachine Shop

 
Machine Shop   Machine Shop
         
Machine Shop   Machine Shop   Machine Shop
 

We are equipped with CNC Turning Centre of various capacity (OD 20 mm to 300 mm) supported by trained personnel and sophisticated measuring equipments, in order to supply components in fully machined condition where ever precise machining is required. Sun Forge Pvt. Ltd. posses a well recognized reputation for its machined components, which are supplied to manufacturers of precision bearings and various other equipments in Indian and several countries in abroad. Fine tuned checks, especially at every stage of machining, are the feature of company’s quality assurance discipline.

Also equipped with rough turning facility for supplying components without finish CNC turned condition as per customer’s requirements. We carry out rigid stage inspection as well as final dimensional, visual & crack detection inspection, besides 100% checking to confirm raw material grade through grade sorter, prior to transferring finished products to packing & dispatch department.

 
 
 
 
 

Home  |  About Us  |  Manufacturing Facility  |  Product Range  |  Quality Philosophy  |  Customer Profile  |  Milestones  |  Inquiry  |  Contact Us

 

Copyright @ 2012. Sun Forge. All rights reserved.